... | @@ -83,13 +83,13 @@ _Work packages:_ |
... | @@ -83,13 +83,13 @@ _Work packages:_ |
|
- [x] Allow more space for the AGX in the construction
|
|
- [x] Allow more space for the AGX in the construction
|
|
- [x] Plan the use of spacer bridges for positioning the acrylic panels
|
|
- [x] Plan the use of spacer bridges for positioning the acrylic panels
|
|
|
|
|
|
- [ ] Conceptual integration of the brushless motors into the model **--> New requirements from 12.12.24 (Tobias & Gordon)**
|
|
- [x] Conceptual integration of the brushless motors into the model **--> New requirements from 12.12.24 (Tobias & Gordon)**
|
|
- [x] Research suitable brushless motor model --> https://www.thingiverse.com/thing:6572958
|
|
- [x] Research suitable brushless motor model --> https://www.thingiverse.com/thing:6572958
|
|
https://www.thingiverse.com/thing:6777944 (V2)
|
|
https://www.thingiverse.com/thing:6777944 (V2)
|
|
- [ ] Perform or describe scaling to the model (describe for the concept what needs to be changed so that the model fits with the motor)
|
|
- [x] Perform or describe scaling to the model (describe for the concept what needs to be changed so that the model fits with the motor)
|
|
|
|
|
|
- [x] Preparation of the individual models for printing (Bambulab)
|
|
- [x] Preparation of the individual models for printing (Bambulab)
|
|
- [ ] Finalize documentation
|
|
- [x] Finalize documentation
|
|
- [x] Pass on ownership for all models in onshape!
|
|
- [x] Pass on ownership for all models in onshape!
|
|
|
|
|
|
|
|
|
... | @@ -178,27 +178,100 @@ https://www.thingiverse.com/thing:4650423 |
... | @@ -178,27 +178,100 @@ https://www.thingiverse.com/thing:4650423 |
|
|
|
|
|
**6. Possible obstacles and how to avoid them**
|
|
**6. Possible obstacles and how to avoid them**
|
|
|
|
|
|
No information.
|
|
- Lack of measuring instruments (take care of suitable tools in good time)
|
|
|
|
- Lack of onshape knowledge (tutorials, research, lots of trial and error and practicing)
|
|
|
|
- Do not get lost in details (do not model slopes, angles and curves in the models with excessive precision if it is not necessary)
|
|
|
|
- Research suitable CAD models from the manufacturers of the individual components
|
|
|
|
- Integrate the CAD models into OnShape (avoid STL files, as they cannot be edited further)
|
|
|
|
|
|
|
|
|
|
**7. Open tasks**
|
|
**7. Open tasks**
|
|
|
|
|
|
- [ ] Final Documentation
|
|
No open tasks.
|
|
|
|
|
|
|
|
|
|
__________________________________________________________________________
|
|
__________________________________________________________________________
|
|
|
|
|
|
**Future tasks:**
|
|
**Future tasks and hints:**
|
|
|
|
|
|
- [ ] Integration of the brushless motors in the model
|
|
- [ ] Integration of the brushless motors in the model
|
|
- [ ] Modeling of a steering geometry that matches the previous model in onshape
|
|
- [ ] Modeling of a steering geometry that matches the previous model in onshape
|
|
|
|
|
|
|
|
Why are brushless motors installed?
|
|
|
|
|
|
|
|
Brushless motors are installed when the existing motors are too weak (current case) as they offer numerous advantages:
|
|
|
|
|
|
|
|
- Higher power and efficiency: brushless motors deliver more torque and power for the same size, making them ideal for replacing weaker motors.
|
|
|
|
- Longevity: As they work without brushes, they have less wear and require less maintenance.
|
|
|
|
- Better cooling: Brushless motors generate less heat loss, resulting in more stable performance.
|
|
|
|
- Precise control: They allow more precise control of speed and torque, which is necessary for demanding applications.
|
|
|
|
|
|
|
|
Therefore, they are a more optimal solution to improve the performance and efficiency of the system.
|
|
|
|
|
|
|
|
|
|
**Conceptual preparatory work for the implementation of the steering geometry:**
|
|
**Conceptual preparatory work for the implementation of the steering geometry:**
|
|
|
|
|
|
- Researched possible models
|
|
- Researched possible models
|
|
- STL files integrated into OnShape
|
|
- STL files integrated into OnShape (try to find more models on thingiverse)
|
|
- The following adjustments must be made:
|
|
- Models cannot currently be customized as they are STL files
|
|
|
|
- The models must therefore be remodeled
|
|
|
|
|
|
|
|
Conceptual integration of brushless motors into the existing onshape model
|
|
|
|
|
|
|
|
The integration of brushless motors into an existing onshape model requires the following steps at the conceptual level:
|
|
|
|
|
|
|
|
_Space requirements and geometry_
|
|
|
|
|
|
|
|
- Checking the installation space: Ensure that the brushless motor and any new components (such as controllers or heat sinks) fit into the existing installation space.
|
|
|
|
- Adaptation of the brackets: Updating or redesigning the mounting points and fasteners to securely integrate the brushless motor.
|
|
|
|
- Consideration of cable routing: Define routes for power and control cables in the model.
|
|
|
|
|
|
|
|
|
|
|
|
_Our recommended model:_
|
|
|
|
|
|
|
|
https://www.thingiverse.com/thing:6572958
|
|
|
|
https://www.thingiverse.com/thing:6777944 (V2)
|
|
|
|
|
|
|
|
Ease of installation:
|
|
|
|
|
|
|
|
- Selected model: fixing points and dimensions fit into existing constructions without major adjustments.
|
|
|
|
|
|
|
|
Testimonials:
|
|
|
|
|
|
|
|
- Selected model: Positive feedback from the community or similar projects.
|
|
|
|
|
|
|
|
An improved version (V2) was developed by the original creator, which convinces through targeted optimizations in performance, efficiency and integration.
|
|
|
|
|
|
|
|
_The following adjustments must be made:_
|
|
|
|
|
|
|
|
- Analysis of the requirements
|
|
|
|
- Check dimensions: Checking the dimensions of the brushless motors and their components (motor,AGX, DC-DC-Converter, cabling) compared to the available space.
|
|
|
|
|
|
|
|
- Modeling the motors
|
|
|
|
- CAD import: If available, import the CAD data of the brushless motor and controller directly into Onshape.
|
|
|
|
- Detailed modeling: If CAD data is missing, create a true-to-scale geometry of the motors and controller in Onshape.
|
|
|
|
|
|
|
|
- Customization of the driving platform
|
|
|
|
- Mounting points: Create or customize the mounting surfaces for the motors.
|
|
|
|
- Ensure that screw holes, brackets or other fasteners are present and fit.
|
|
|
|
|
|
|
|
- Cable management
|
|
|
|
- Plan cable routes: add models for cable ducts, clamps or guides to route power and signal cables in an organized and protected manner.
|
|
|
|
|
|
|
|
- Adjusting the overall design
|
|
|
|
- Weight distribution: Ensure that the new motors do not affect the balance of the platform. Reposition components if necessary.
|
|
|
|
|
|
|
|
- Assembly test
|
|
|
|
- Assembly as an assembly: Integrate the motors into the onshape model of the driving platform as an assembly.
|
|
|
|
- Collision test: Check that all components fit together and that no collisions occur during operation.
|
|
|
|
|
|
|
|
- Version control and documentation
|
|
|
|
- Version creation: Create a separate version of the model for the integration of the brushless motors in order to make subsequent adjustments traceable.
|
|
|
|
- Documentation: Generate detailed drawings for production and assembly of the new components from Onshape.
|
|
|
|
|
|
|
|
- Validation and feedback
|
|
|
|
- Test assembly: Once modeling is complete, implement and test a prototype model based on the Onshape design.
|
|
|
|
- Iterative adaptation: Incorporate findings from the prototype test into the Onshape model.
|
|
|
|
|
|
__________________________________________________________________________
|
|
__________________________________________________________________________
|
|
|
|
|
|
**Solved problems:**
|
|
**Solved problems:**
|
... | | ... | |